We Engineer Great Experiences

Craft exceptionally engineered products that inspire delight and loyalty in your customers. We bring design, form and vision to life using creativity and established engineering principles.

How We
Can Help

How We Can Help

Our purpose-built in-house teams and extended resource pools are headed by some of the most creative and experienced product development experts in the business. Whether we are augmenting your internal team or truly owning the innovation and development process, our customers trust us to get the job done.

Product Engineering is what we love to do. We focus the practice, attracting and hiring resources, and training and investments, on being the best flat-rate product engineering platform in the World. 

We sweat the small stuff, so you don't have to!

Flexible and Scalable

No Contracts. No Hiring. Fixed Monthly Rate. No Hidden Costs or Surprise Fees. Scale Up or Down to your comfort.

Talent Delivers

Battle-tested Design professionals, with the best tools to create compelling form and design, and strategy

Collaborative

Breathe easy with our process and protocol to both share visual information on technical choice, and maintain an accessible decision history

Feature library

Over 20 years, we built a 3D CAD library of over 1000 products or features, across materials and processes. Speed up engineering with assurance

Hardware liaison and DFMA, and liaison with ODM for high end wearable
Hardware liaison and DFMA, and liaison with ODM for high end wearable
Hardware liaison and DFMA, and liaison with ODM for high end wearable
Hardware liaison and DFMA, and liaison with ODM for high end wearable
Hardware liaison and DFMA, and liaison with ODM for high end wearable
Hardware liaison and DFMA, and liaison with ODM for high end wearable

How The Process Works

1

Design Evaluation
Our process starts by establishing a detailed and shared understanding of the project. We gather inputs, brainstorm approaches to technical design. The precise definition of the requirements is re-captured in the updated product requirement document, and feature priority matrix.
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2

ID Integration + Re-configuration
On 3D CAD, we develop a complete system layout with integrated ID, part break-up, electrical components, and assembly methods consistent with the manufacturing strategy. Mechanism and Kinematic engineering will be iterated over during this step. We may evaluate several options here. Each is objectively evaluated against the feature priority matrix
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3

Evaluation + Prototyping
We iterate and build prototypes to test critical functions. Mechanical prototypes cover kinematics and mechanisms, structure, usability, integration and interference check for hardware and components. Later versions of prototypes are used to evaluate mechanical fit, and aesthetic finish. All prototypes created through our network of fabricators in India, China and Taiwan. Expect this to be the longest phase.
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4

Refine + Document
Based on the feedback from prototype evaluation, we execute detailed design and documentation of parts and assemblies for mass production processes. This phase ends in a package release to production tooling, including 3D CAD geometry, 2D documentation, and a bill of materials. For regulated products, we recommend additional prototypes here that can be sent for pre-compliance trials. Steps 3 and 4 take the longest in development.
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5

Ramp-Up
We tightly collaborate with manufacturers to review tooling, samples and tests to get to full production. Expect several iterations and refinements in tooling (T0 to T4) as the tool is refined for improved production yields and product quality. We can stay on the program to assess partner quality management systems, and resolve design related issues, for as long as you like.
Click Here
Previous
Next

How The Process Works

1

Design Evaluation
Our process starts by establishing a detailed and shared understanding of the project. We gather inputs, brainstorm approaches to technical design. The precise definition of the requirements is re-captured in the updated product requirement document, and feature priority matrix.
Click Here
2

ID Integration + Re-configuration
On 3D CAD, we develop a complete system layout with integrated ID, part break-up, electrical components, and assembly methods consistent with the manufacturing strategy. Mechanism and Kinematic engineering will be iterated over during this step. We may evaluate several options here. Each is objectively evaluated against the feature priority matrix
Click Here
3

Evaluation + Prototyping
We iterate and build prototypes to test critical functions. Mechanical prototypes cover kinematics and mechanisms, structure, usability, integration and interference check for hardware and components. Later versions of prototypes are used to evaluate mechanical fit, and aesthetic finish. All prototypes created through our network of fabricators in India, China and Taiwan. Expect this to be the longest phase.
Click Here
4

Refine + Document
Based on the feedback from prototype evaluation, we execute detailed design and documentation of parts and assemblies for mass production processes. This phase ends in a package release to production tooling, including 3D CAD geometry, 2D documentation, and a bill of materials. For regulated products, we recommend additional prototypes here that can be sent for pre-compliance trials. Steps 3 and 4 take the longest in development.
Click Here
5

Ramp-Up
We tightly collaborate with manufacturers to review tooling, samples and tests to get to full production. Expect several iterations and refinements in tooling (T0 to T4) as the tool is refined for improved production yields and product quality. We can stay on the program to assess partner quality management systems, and resolve design related issues, for as long as you like.
Click Here
Previous
Next

One Simple Platform to Elevate Human Potential

Unlimited requests and revisions. Continuous product development. Delivered via a single subscription

Plan

Product Requirements Feature Prioritization Framework

Design

Product Configuration
Form Design
Mechanical Concept
Marketing Renders​
CGI Visualization

DFMA

Top-Down 3D CAD
Hardware Layout
Engineering Reviews
BOM

Validate

CAE
Prototype Liaison​
Usability Testing ​
Pre-Compliance Tests

Release

RFQ packages​
Supplier Evaluation​
DFMA Negotiations
Change Orchestration

Ramp Up

Tool Design Review​
Part Sample Review
Issue Resolution
Certification Tests

Sustain

Factory Visits
Metrics
Issue resolution
Derivatives Planning

One Simple Platform to Elevate Human Potential

Unlimited requests and revisions. Continuous product development. Delivered via a single subscription

Product Requirements
Feature Prioritization
Framework

Plan

Product Requirements
Feature Prioritization
Framework

Design

Product Configuration
Form Design
Mechanical Concept
Marketing Renders​
CGI Visualization

DFMA

Top-Down 3D CAD
Hardware Layout
Engineering Reviews
BOM

Validate

CAE
Prototype Liaison​
Usability Testing
​Pre-Compliance Tests

Release

RFQ packages​
Supplier Evaluation​
DFMA Negotiations
Change Orchestration

Ramp Up

Tool Design Review​
Part Sample Review
Issue Resolution
Certification Tests

Sustain

Factory Visits
Metrics
Issue resolution
Derivatives Planning

How We Do Things Better

At Bang Design you don’t hire engineers. You request a continuous battery of engineering tasks. We take ownership of each task. You make unlimited requests for revisions till the product or project objectives are met.

Industrial Design Integration

Mechanical Concept Development

Regulated Industry Product Development

Maintain and Refine the ID through development and manufacturing, while improving mechanical integrity and manufacturability

Are you stuck on a highly constrained technical problem and can’t figure out how to solve it? We develop clever, elegant, and robust mechanical concepts to solve difficult engineering problems.

We can review your design at any point in your process and deliver key feedback and design recommendations. Send us a download of your technical challenge, our engineering and design teams will dive in and get you solutions quickly 

If you market products to the healthcare, aerospace, oil & gas, and other highly regulated industries, you have no room for error, and the customer and regulatory requirements are extreme and unforgiving.

Have the know-how to develop these types
of mission critical products to meet safety, regulatory, usability, functional, and manufacturing requirements. We will support
your team with : 

We use the latest CAD tools and deep knowledge of many manufacturing processes to develop tool-ready data for custom mechanical and electrical components. Get support on.

Every vendor has a unique set of capabilities and preferences. We work closely with them to play to their strengths where possible and offer creative resolutions as needed. 

From time to time, We take on specific short to long term activities in : 

DFMA

Ramp-Up and Sustain

Consulting

Maintain and Refine the ID through development and manufacturing, while improving mechanical integrity and manufacturability

Are you stuck on a highly constrained technical problem and can’t figure out how to solve it? We develop clever, elegant, and robust mechanical concepts to solve difficult engineering problems.

We can review your design at any point in your process and deliver key feedback and design recommendations. Send us a download of your technical challenge, our engineering and design teams will dive in and get you solutions quickly 

If you market products to the healthcare, aerospace, oil & gas, and other highly regulated industries, you have no room for error, and the customer and regulatory requirements are extreme and unforgiving.

Have the know-how to develop these types
of mission critical products to meet safety, regulatory, usability, functional, and manufacturing requirements. We will support
your team with : 

Why You Should Outsource Development

The main reasons our customers outsource some or all of their development.

Save time and money

Perfect match to Augment internal team

Realize a chosen design to production

Work with a team mentored by people who have “done it all before”

Find time to focus on growth

Find time to focus on fresh R&D

On Demand: Extended, international, prescreened team, Available when you need us

Let’s Get You Ready to Start

Continuous Product Development

Get the Award Winning Team that works for 9-figure brands, at a fraction of the cost

Starts at

$2999/mo

Join the growing number of businesses that gets their work done on demand with a crack international team

Are you a small business looking for a special price? We’d like to get to know you better. 

You Have Questions?

We understand this could be a big decision for you. Read our FAQs. And we would love to hear from you.

You Have Questions?

We understand this could be a big decision for you. Read our FAQs. And we would love to hear from you.

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