Craft exceptionally engineered products that inspire delight and loyalty in your customers. We bring design, form and vision to life using creativity and established engineering principles.
Our process starts by establishing a detailed and shared understanding of the project. We gather inputs, brainstorm approaches to technical design. The precise definition of the requirements is re-captured in the updated product requirement document, and feature priority matrix.
On 3D CAD, we develop a complete system layout with integrated ID, part break-up, electrical components, and assembly methods consistent with the manufacturing strategy. Mechanism and Kinematic engineering will be iterated over during this step. We may evaluate several options here. Each is objectively evaluated against the feature priority matrix
We iterate and build prototypes to test critical functions. Mechanical prototypes cover kinematics and mechanisms, structure, usability, integration and interference check for hardware and components. Later versions of prototypes are used to evaluate mechanical fit, and aesthetic finish. All prototypes created through our network of fabricators in India, China and Taiwan. Expect this to be the longest phase.
Based on the feedback from prototype evaluation, we execute detailed design and documentation of parts and assemblies for mass production processes. This phase ends in a package release to production tooling, including 3D CAD geometry, 2D documentation, and a bill of materials. For regulated products, we recommend additional prototypes here that can be sent for pre-compliance trials. Steps 3 and 4 take the longest in development.
We tightly collaborate with manufacturers to review tooling, samples and tests to get to full production. Expect several iterations and refinements in tooling (T0 to T4) as the tool is refined for improved production yields and product quality. We can stay on the program to assess partner quality management systems, and resolve design related issues, for as long as you like.
Unlimited requests and revisions. Continuous product development. Delivered via a single subscription
Product Requirements Feature Prioritization Framework
Product Configuration
Form Design
Mechanical Concept
Marketing Renders
CGI Visualization
Top-Down 3D CAD
Hardware Layout
Engineering Reviews
BOM
CAE
Prototype Liaison
Usability Testing
Pre-Compliance Tests
RFQ packages
Supplier Evaluation
DFMA Negotiations
Change Orchestration
Tool Design Review
Part Sample Review
Issue Resolution
Certification Tests
Factory Visits
Metrics
Issue resolution
Derivatives Planning
Unlimited requests and revisions. Continuous product development. Delivered via a single subscription
At Bang Design you don’t hire engineers. You request a continuous battery of engineering tasks. We take ownership of each task. You make unlimited requests for revisions till the product or project objectives are met.
