Product Engineering
Move Fast and
Make Things
Stop guessing and start winning. We transform your product vision into a market-making reality, giving you the competitive edge that’s built-to-evolve.
Product and Development Teams that worked with us saw 90% Product Cost Reduction, 84% On-Time, On-Budget Completion, and 89% Expansion into New Markets.
800+
Programs
$500Mn
New Revenue Delivered
50Mn
Products Shipped
27
World’s Firsts
Your product, in the right hands
ID Integration
We improve mechanical integrity and manufacturability to prove and optimize key design aspects before a single costly prototype is ever made.
Engineering for Brand Integrity / Component configuration optimization / Design Feasibility & De-risking / Harmonized Mechanical Architecture / User-Centric Ergonomics & Prototyping / Production-Grade CAD Surfacing including C3 Continuity / Creative assembly and finish strategies
Engineering Concept
We transform early ideas into tangible features, components, mechanisms and sub-assemblies by leveraging a library of proven features and a rapid prototyping process.
100s of starter models / Proof of Concept Prototypes / Mechanism design / 3D Modeling and Digital Prototyping / Colours, Materials and Finishes (CMF) / On Device Digital User Experience / Advanced CAD surfacing, C3 continuity / Form and Style / Product Feasibility / Manufacturing Feasibility / 3D CAD transfer to Engineering
Regulated Device Development
We ensure the product is built to meet stringent safety, regulatory, and usability standards; and support your team with the rigorous discipline required to get your product to market and in the hands of users.
Verification & Validation plans and execution / Quality Management System (QMS) Integration / IEC 60601-1 Compliance / Clinical Trial Coordination / Coordinate Short-run builds for clinical trials / Liaison with ISO certified suppliers & testing labs / Biocompatible material selection / Production-Level Drawings
Scalable Production Methods
We meticulously match your sales volumes and pricing to scalable manufacturing and assembly methods. The result is a usability-first product that is also optimized for ease of manufacturing and assembly (DFM/DFA), inspection, and testing.
Top-Down Driven 3D CAD Database / Schematics and Layouts for Hardware / Design for Manufacturing and Assembly (DFMA) / Plastic, Sheet Metal, and Die Cast Part Development / Production-Ready 2D Drawings / Cross-Functional Engineering Reviews / Assembly Fixture Design / Bill of Materials (BOM) & Assembly Instructions / Tolerance Analysis and Geometric Dimensioning & Tolerancing (GD&T)
Production Liaison
We engage with your supply chain - injection moulding, die casting, metal stamping and forming, PCBA partners - to ensure the design is built cost-effectively and to the highest quality.
Preparation of RFQ Packages / Vendor Capability Evaluation / Prototype Vendor Management / DFM/DFA Negotiations / Engineering Sample Reviews / Mechanical Test Oversight / Onsite Production Ramp Support
Start Where It Matters
Focused engineering services for teams that need rigor, feasibility, and production-ready decisions—without unnecessary iteration.
Tooling Issue Resolution
Fix tooling problems without restarting the program.
Hands-on support to diagnose and resolve tooling-related production issues.
We adjust the design to keep manufacturing moving without restarting the program.
Value Engineering / BOM Optimization Audit
Design for Manufacturing & Assembly (DFMA) Audit
Tolerance Stack-Up Review
Component Packaging Optimization
Looking For Broader Support?
Our all-in-one, customizable subscription brings design, engineering, and delivery together under a single engagement.
We Create Category Firsts
Orbic Watch
Case study
Notifications, health, style—on wrist.
Oakter for Carvaan
Product Design
Retro tunes meet modern tech
Algiz RT7
Case study
Built for the field. Ready for the job
Faced with polishing our portable visual field analyzer, Bang Design delivered market-ready magic. They mastered industrial design, styling, and engineering, even sourcing key vendors. The result? A functional, business-aligned triumph. Bang Design was instrumental in AVA’s success.
Vamsi Chintalapati,
Vice President of Engineering, Elisar
50% Faster Turnaround
We ensure faster turnaround with libraries and playbooks, Because great ideas can’t wait.
100% User-Centered
With a grounding in form, vision and inclusiveness, we create what matters, products that foster love and loyalty.
Trend Maps
All work is built on a rigorous understanding and desire for contemporary culture.
Top 3% Creatives
Get an award winning team with scalable resources to handle the heavy lifting of design and development.
Feasible Realities
Considerations of capital, production, distribution, and performance move you from design to determinism, flawlessly.
Over the last 25 years, we have had over 100+ businesses have us work on over 300+ products. After analyzing both successes and the odd humbling failure, we evolved a process that infuses bravery in the product before launch.
Validate & Prioritize
We begin with a detailed understanding of your product requirements. This is captured in a comprehensive Product Requirement Document (PRD) and Feature Prioritization Matrix—key tools in every successful product lifecycle management plan.
ID Integration + Re-configuration
On 3D CAD, we develop a full system layout with integrated ID, part break-up, electrical components, and assembly methods. Mechanism and kinematic engineering are iterated here, ensuring the product development engineering phase is aligned with manufacturing goals.
Evaluation + Prototyping
We build prototypes through our trusted partner network to test critical functions. These cover mechanical engineering, usability testing, interference checks, and aesthetic evaluation. It’s where form, function, and user experience meet.
Industrialize & De-risk
We execute detailed designs and document parts for mass production. This phase includes 3D CAD geometry, 2D documentation, and a complete bill of materials. For regulated devices, we also produce compliance-ready prototypes.
Launch & Scale
We work with manufacturers to review tooling, samples, and production tests. Expect several iterations (T0 to T4) as we refine for production efficiency and product quality. We're also happy to assess your partners’ quality management systems or stay on as your engineering support team.
Your single most important decision, working with BangDesign*
bangdesign*
- Fully independent. No Conflict
- Fast. 40+ skills on demand to compress cycles.
- Outcomes tied to measurable impact.
- $2,999/mo onwards
- No Risk. A pay-as-you-go process to manage your budget.
In-House Team
- Not independent.
- Slow. Constrained by Experience
- Operations issues can distract from long term programs.
- $150–250k per year
- High & Unpredictable. A bad hire sets you back months. Rework drives overruns.
Other Top-Tier Firms
- Often owned by other businesses.
- Slow. Bloated teams and high overhead.
- Capable. But compensation is not tied to measurable impact.
- $100k–400k commitment typical.
- Outsized fees for generalized talent. Abstractions and roadmaps Vs tangible artifacts.
Not what you’re looking for? We cover the entire Lifecycle
Our Custom Library = Your AI Design Assistant
Next you might wonder how we accelerate development in your specific business context – today? Our goal is to deliver $500million worth of learning to your project seamlessly. Today, we do this with our library of 10,000 features and assemblies. While not available yet, we are working on two tools that can get you answers in minutes that others paid $100,000 and months to discover.
Design Assistant (CAD + AI)
An upcoming agentic layer on top of CAD, that:
- Suggests design improvements (fit, tolerance, cost reduction, assembly)
- Auto-generates options (e.g. “suggest changes for easier manufacturing”)
- Checks for constraints: DFM, part availability, material pricing
- Visual responses to prompts like: “Redesign for IP65,” “Reduce BOM cost by 30%,” “Make it tool-less assembly”
DFM + BOM Optimizer
An AI-enabled tool that takes:
- CAD + early BOM + functional spec
- Your target cost / target geography
And returns:
- Feasibility ratings (DFM analysis)
- Suggestions to consolidate parts / change materials
- Cost breakdown across suppliers
- Lead time and MOQ prediction
- Regulatory flags (e.g. RoHS, REACH, medical-grade, etc.)
Insights
Frequently Asked Questions
What are product development services?
Product development, or often called New Product Development (NPD) is the process that straddles planning, research, strategy, ideation, design, prototyping, testing, refinement, and readiness for manufacturing to transform a conceptual idea into a fully-functional, market-ready product. It encompasses product design, product engineering, service and digital design, and often production to complete the development cycle.
What’s Next after Product Development is Done?
Provided you are adequately capitalised, this is a happy place to be. You can either (1) sell directly to customers, or (2) license your product to a brand that already has distribution muscle, or (3) convince manufacturers with scale to offer your product to their existing brand customers. In all cases, you would want to prove that your product has traction in the market. Whichever path you choose, we have you covered with our support services.
How much do product development services cost?
Every project is different. Even NPD programs adjacent to existing mature market products can be massively complex, and require high capital outlays. While many new programs can be brought to market in a fraction of the estimated cost. With our Micro-ODC and Subscription models, you get the best of all three – capital efficiency, high-quality and time efficiency for the resources.
I am a small manufacturer. Will you do design and engineering development for or with me?
We are the best product development services firm loved by small product and manufacturing businesses. We infuse bravery into all your programs – whether something entirely new, or an incremental update to your existing products, our engagement models provide you with the best value on your investment.
How is Bang Design Different from other product engineering firms?
Our purpose-built in-house teams and extended resource pools are headed by some of the most creative and experienced product development experts in the business. Whether we are augmenting your internal team or truly owning the innovation and development process, our customers trust us to get the job done. Product Engineering is what we love to do. We focus the practice, attracting and hiring resources, and training and investments, on being the best flat-rate product engineering platform in the World.
What can I expect in the Industrial Design Integration service?
- Component configuration optimization
- Design feasibility review
- Mechanical product architecture
- Ergonomics and fit prototyping
- Complex CAD surfacing, C3 continuity
- Creative assembly and finish strategies
What can I expect in the engineering concept service?
- Proof of Concept Prototypes
- Mechanism design
- Component packaging studies
- Mechanical product architecture
- Functional Decomposition
- Intellectual Property Creation
- Technical Feasibility Studies
- Material Selection
- Structural design
What can I expect in the Regulated Device Development service?
- Verification & Validation plans and execution
- Client QMS support
- IEC 60601-1 safety requirements
- Coordinating pre-clinical trials with IBUs
- Coordinate Short-run builds for clinical trials
- Liaison with ISO certified suppliers & testing labs
- Biocompatible material selection
- Production Level Drawings
What can I expect in the Production Liaison service?
- Preparation of RFQ packages
- Vendor capability evaluation
- Prototype vendor management
- DFM/DFA negotiations
- Engineering sample reviews
- Tooling design and part sample review
- Mechanical test oversight
- Onsite production ramp support
What can I expect in the Converging to scalable production method service?
- Top-down driven 3D CAD Database
- Schematics and layouts for
- Hardware Design for Manufacturing and Assembly (DFMA)
- Plastics, Sheet Metal and pressure die cast parts
- 2D drawings
- Engineering Reviews
- Assembly fixture design
- BOMs and assembly instructions
- Tolerance Analysis and GD&T